How an engineering business built the structure it needed for profitable growth

Some business challenges arrive with a big flashing light. Others build slowly.

That was the case for one of our long-term clients: an established engineering firm with around 20 employees, two locations and turnover of around $4 million.

The business had a lot going for it. They had loyal clients, a good reputation and increasing demand from both existing clients and new prospects.

On the surface, that sounds like a pretty good position to be in. But it was also becoming harder to manage.

The team was stretched. Recruiting the right people was difficult. The owners were not completely aligned on where the business was heading. Accountability across the business was not where it needed to be. And, as often happens in owner-led businesses, the majority owner was doing too much across too many parts of the business.

They had reached a point where the way it had always operated was no longer enough for where it needed to go next.

In other words, the business was growing, but the structure underneath it needed to catch up.

Aligning the owners before planning the next stage

Before we could talk seriously about growth, structure or resourcing, we needed clarity around direction. And that meant first working through a strategic plan with the shareholders.

This was not just a nice document to put in a drawer. It was about getting honest on what the business needed, where it was heading, and whether the owners were aligned on that future.

As it turned out, they were not.

The process eventually led to one shareholder exiting the business, which required mediation and negotiation to reach a fair outcome. These conversations can be uncomfortable, particularly in long-established businesses where people have worked together for a long time. But they matter.

If the owners are not aligned, the business will feel it. The team will feel it. Decisions take longer, priorities get muddy, and growth becomes harder than it needs to be.

Choosing the right clients for profitable growth

Like many good businesses, they had opportunities coming in.

But one of the big shifts was recognising they did not need to accept every job.

We reviewed the existing client base and looked at whether those clients were still the right fit for the business. We also set clearer parameters around what a good new client should look like.

That might sound simple, but it can be a big mindset shift. When you are busy, and demand is there, it is easy to keep saying yes. But not every job helps the business become stronger. Some work takes too much time, creates too much pressure or pulls good people away from better opportunities.

The aim was not to become fussy for the sake of it. It was to be more intentional about the clients they wanted, the work they wanted, and the business they were trying to build.

Reducing owner dependency with clearer roles and support

A big part of the work was looking at the organisation chart. Not just what it looked like at the time, but what it needed to look like if the business was going to keep growing properly.

We reviewed roles, responsibilities and position descriptions. We identified gaps in the team and what would need to happen through development, recruitment or both. That also gave recruiters a much clearer brief, rather than just saying, “We need more people”, and hoping for the best.

One of the key decisions was to employ an Operations Manager. The purpose of that role was simple: help operate the business and reduce the reliance on the owner.

Simple does not always mean easy.

For most business owners, letting go is difficult. They know the clients, the history, the standards and the way things should be done. It can feel faster to just do it yourself, to stay across everything, or be the person everyone comes back to. But that can only work for so long.

At some point, if the owner is still across every decision and every problem, the business is not really growing beyond them. It is just getting busier around them.

The Operations Manager helped create more support for the team, clearer priorities and more accountability across areas like culture, systems and financial reporting. Over time, that role has grown into a General Manager position with responsibility for general operations.

That has been a significant change for the business.

Improving accountability, systems and cash flow visibility

Structure was part of the answer, but systems also needed attention. 

The Operations Manager became responsible for improving consistency across the business and holding people accountable. That included looking at the way work was done, how the team operated, how clients experienced the business and where efficiencies could be improved.

There was also a stronger focus on financial reporting and cash flow. Cash flow was tight while the business was growing, which is not unusual. Growth often costs money before the benefit is properly felt.

The difference was that with better projections and management, the business had more visibility and was able to improve its cash position. That visibility gave the owner and leadership team a better way to make decisions, rather than relying on gut feel or waiting until something became urgent.

The result: stronger structure and significant profitability growth

This is still a work in progress. Most good business change is.

But the progress has been significant.

The business is now working with higher-value clients. The team has improved, with more skilled and experienced people in place. The owner has more support and is spending more time doing the work they actually want to do.

Culture has improved. Systems are more consistent. Efficiencies are better. Cash flow management has improved. Profitability has grown significantly.

There was no single magic fix.

It happened because the business was willing to have the right conversations, make decisions, bring in support and build the structure it needed for its next stage.

What other growing businesses can learn from this

The big lesson here is that it is never too early to plan.

It is also much better to have honest conversations early, before problems sit in the background for too long and become harder to deal with.

Owners cannot do everything. They need the right support around them, whether that is internal, external or both.

And perhaps most importantly, it is your choice to build the team you want and work with the clients you want.

That does not always happen by accident.

It takes planning, discipline and a willingness to change the way the business operates when the old way no longer fits.

Is your business ready for its next stage of growth?

You may not be an engineering firm. Or maybe you are.

You might be a professional services business, a trade-based business, a manufacturing business, a consultancy, or another growing organisation that has reached the point where demand is there, but the structure underneath it is starting to feel stretched.

The details may be different, but the themes are often similar.

The owner is carrying too much. The team needs more clarity. The business is saying yes to work that may not be the best fit. Cash flow needs more visibility. Systems need to become more consistent. And the business needs to make decisions based on where it is going next, not just how it has always operated.

That was the case for this engineering firm. Demand was strong, but the business also needed more alignment, accountability, management support and structure before it could grow properly.

If parts of this story feel familiar, it may be worth stepping back and looking at whether your current structure is still supporting the business you are trying to build.

That is where it can help to have someone outside the day-to-day look at the business with you, challenge the thinking, and help work through what needs to change before the next stage.

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